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TWI, a British welding research institute, developed friction stir welding in 1991. Hitachi, Ltd., as a member of the research and development team, worked on the practical applications of the technology, developing a device for FSW welding of 25m aluminium material by FSW. The principle is shown in Figure 1. A revolving metal tool progresses along the welding line, where the aluminum alloy is softened and welded by frictional heat.

Figure 1 : Principles of FSW

As it moves along the welding line, a revolving metal tool generates frictional heat that melts the aluminum and forms the welded joint.

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